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Customized tissue packets (also known as advertising tissues or pocket tissues) are a common marketing promotional item. The manufacturing process primarily focuses on the printing of the wrapper and the automated stuffing and sealing of the tissues.

Here is an introduction to the custom tissue packet manufacturing process:

Custom Tissue Packet Manufacturing Process

Phase	Step	Description & Key Considerations
I. Planning & Pre-Press	1. Requirement Confirmation & Quotation	Confirm the tissue packet's style, size, quantity, and the number of tissues per pack (commonly 8 pulls). The manufacturer provides a quote based on quantity, printing method (gang-run/dedicated plate/digital), and lead time.
	2. Design Artwork Creation	The designer obtains the die-line AI file from the manufacturer, corresponding to the chosen style (e.g., plastic wrap, business card style, large size). The artwork must differentiate between the front and back and place ad text, logos, and contact information within the safe area.
	3. Final Artwork Check	Verify that all text has been converted to outlines and that image resolution is sufficient (recommended $\geq 300 dpi$ ). If the wrapper material is plastic and requires white ink printing, a separate white ink black plate file (K100%) must be prepared according to specifications.
II. Printing & Packaging	4. Printing Process	The printing method is determined by the wrapper material and quantity: • Digital Printing: Suitable for small quantities/multiple designs, no plate required, faster turnaround. • Traditional Printing: Suitable for large volumes, lower cost, requires printing plates.
	5. Tissue Preparation	Procure or use compliant, inspected tissues (usually supplied by major domestic paper manufacturers).
	6. Automated Stuffing & Sealing	The printed wrapper material and tissues are fed into an automated packaging machine, which completes the following steps: ① Wrapper Cutting $\to$ ② Tissue Stuffing $\to$ ③ Heat Sealing $\to$ ④ Product Output.
III. Final Delivery	7. Quality Inspection	Check the packets for proper sealing, clear print quality, absence of smudges, and verify the correct number of tissues inside.
	8. Packaging & Shipment	Count and box the finished goods, then ship according to the client's specified method and location.

⚠️ Design and Production Notes

Item	Specification Recommendation
Artwork Layout	Tissue packets are single-side printed before being folded and sealed. Therefore, the artwork must internally differentiate the front and back content to ensure the correct visual outcome after folding.
Plastic Wrappers	Plastic materials often require a white ink base for colors to be vibrant. Pay special attention to the white ink black plate file creation if required.
Color Difference	The printed color appearance will vary depending on the specific wrapper material (paper or plastic). Color variations between materials, even with the same file, are a normal physical property.
Lead Time	Tissue packets are custom-made; the process from order confirmation to finished product usually requires several working days (lead times may be extended for large quantities or during peak seasons).

Update:10/14/2025
Clicked: 105

This product was added to our catalog on Tuesday 23 September, 2025.